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    Online Electromagnetic Pump Selective Wave Soldering
    Detailed Product Description

    Features:
    1. Independent research and development of electromagnetic pump
    2. Chain and roller hybrid transmission system
    3. Automatic track width adjustment system
    4. High precision spray nozzle
    5. Bottom infrared preheating
    6. Top hot air preheating
    7. Support online/offline programming, easy programming
    8. Can be welded on both sides of PCB
    9. Welding parameters can be set independently for each solder joint
    10. Display the welding status in the whole process

     

    Online Electromagnetic Pump Selective Wave Soldering 0

     

    Standard machine basic structure module:
    1. Spray module
    2. Preheating the module
    3. Welding module
    4. Transmission system


    Basic working principle: After the spray head controls the PCB board to move to the designated position according to the pre-programmed program, it only sprays flux on the parts that need to be soldered. After spraying and preheating, the electromagnetic pump platform drives the electromagnetic pump to move to the designated position according to the preset program. The parts that need to be welded are then welded.

    Fast and convenient programming system


    Features and advantages:
    1. Three programming methods to choose from
    2. Support offline programming
    3. Different welding parameters are available for each welding point
    4. Process data recording

     

    Online Electromagnetic Pump Selective Wave Soldering 1

     

    Technical parameter

     

    ParametersNameSpecification
    Body parametersDevice Dimensions2710(L)*1670(W)*1630(H)
    Equipment weight (KG)2000
    Maximum PCB board size510(L)*450(W)
    Minimum PCB board size120(L)*50(W)
    PCB top clearance120
    PCB bottom clearance60
    PCB process side≥3
    Conveyor belt height above ground900±20
    PCB transfer speed0.2-10
    PCB weight (KG)≤5
    PCB thickness (including fixture)January 6
    Adjustable range of conveyor belt50-450
    Conveyor belt width adjustment methodElectric
    PCB transfer directionLeft to right
    Air intake pressure0.6
    Nitrogen supplyProvided by customer
    Nitrogen inlet pressure0.6
    Nitrogen consumption1.5
    Required nitrogen purity>99.999
    Voltage380
    Frequency50/60
    Maximum power consumption<28
    Maximum current<56
    Ambient temperature
    Machine noise<65
    Communication InterfaceSMEMA
    Welding systemWelding X-axis maximum travel510
    Maximum travel of welding Y axis450
    Welding Z axis maximum travel60
    Minimum Nozzle Outer Diameter5.5
    Nozzle inner diameter2.5-10
    Maximum crest height5
    Tin furnace capacityApprox.13kg(Sn63Pb)/ Approx.12kg(lead-free)
    Maximum Soldering Temperature330
    Tin furnace heating power1.15
    Preheating systemPreheat temperature range<200
    Heating power24
    Heating methodHot air + Infrared
    Top preheatHot air
    Spray systemSpray X-axis maximum travel510
    Maximum stroke of spray Y axis450
    Spray height60
    Positioning speed<400
    Nozzle automatic cleaning functionProgram control
    Flux tank capacity2

     

    Stable and high quality welding------welding module
    Features and advantages:
    1. Independent research and development of electromagnetic pump
    2. Stable crest height
    3. Special material nozzle (can be used for 3 months)
    4. The nozzle is easy to remove and replace
    5. Very low maintenance rate

     

    Online Electromagnetic Pump Selective Wave Soldering 2


    Using an electromagnetic pump, compared with a mechanical pump, the electromagnetic pump has stable wave peaks during operation, no mechanical wear of the movement, and produces very little waste. In addition, the welding module adopts a high-precision motion system to ensure the accuracy of the welding process. , The colleague cooperates with the special process, which can greatly eliminate the phenomenon of tin connection. In terms of user experience, it provides welding monitoring cameras and automatic detection of wave height, which greatly improves the user experience.

     

    Online Electromagnetic Pump Selective Wave Soldering 3

     

    Transmission system
    Integrated chain transmission system and roller transmission system. Among them, the reheating module and the spraying module are driven by chains. The welding module adopts roller drive, which can greatly improve the positioning accuracy and repeatability

     

    Online Electromagnetic Pump Selective Wave Soldering 4      Online Electromagnetic Pump Selective Wave Soldering 5

     

    Perfect preheating----preheating module

     

    Online Electromagnetic Pump Selective Wave Soldering 6

     

    Combining upper and lower preheating is also perfect for lead-free soldering or multi-layer PCBs. The upper hot air preheating has been used in Nitto reflow soldering for many years, with stable performance, it can evenly disperse the heat on the PCB. The lower infrared preheating can open the preheating pipes in different areas according to the size of the PCB to save energy. At the same time, the welding module also provides the upper hot air preheating, which can ensure the preheating temperature during the whole welding process and guarantee the perfect performance of the flux.

     

    selective soldering process
    1. Transport the PCB to the spray module
    2. The flux spray moves to the command position and selectively sprays the position that needs to be soldered
    3. The upper hot air and the lower infrared module preheat the PCB
    4. The electromagnetic pump is welded according to the programmed path
    5. PCB outgoing

     

    Online Electromagnetic Pump Selective Wave Soldering 7

     

    High precision spray---spray module
    The standard machine adopts precision drop nozzle imported from Germany, the diameter of the nozzle is 130μm, which can evenly spray the flux on the required welding area. The minimum spray area is 3mm, saving at least 90% flux compared to traditional spray. According to user needs, in the case of low precision of spray area size, spray nozzles are also provided to make the spray process faster.

     

    Online Electromagnetic Pump Selective Wave Soldering 8 

     

    All module movements are driven by private clothes and ball screws, the movement process is smooth and stable, and the repeatability can reach 0.05mm.

     

    Online Electromagnetic Pump Selective Wave Soldering 9


    Product Categories
                              Online Electromagnetic Pump Selective Wave Soldering
                              Online Electromagnetic Pump Selective Wave Soldering
                              Online Electromagnetic Pump Selective Wave Soldering
                               
                              Detailed Product Description

                              Features:
                              1. Independent research and development of electromagnetic pump
                              2. Chain and roller hybrid transmission system
                              3. Automatic track width adjustment system
                              4. High precision spray nozzle
                              5. Bottom infrared preheating
                              6. Top hot air preheating
                              7. Support online/offline programming, easy programming
                              8. Can be welded on both sides of PCB
                              9. Welding parameters can be set independently for each solder joint
                              10. Display the welding status in the whole process

                               

                              Online Electromagnetic Pump Selective Wave Soldering 0

                               

                              Standard machine basic structure module:
                              1. Spray module
                              2. Preheating the module
                              3. Welding module
                              4. Transmission system


                              Basic working principle: After the spray head controls the PCB board to move to the designated position according to the pre-programmed program, it only sprays flux on the parts that need to be soldered. After spraying and preheating, the electromagnetic pump platform drives the electromagnetic pump to move to the designated position according to the preset program. The parts that need to be welded are then welded.

                              Fast and convenient programming system


                              Features and advantages:
                              1. Three programming methods to choose from
                              2. Support offline programming
                              3. Different welding parameters are available for each welding point
                              4. Process data recording

                               

                              Online Electromagnetic Pump Selective Wave Soldering 1

                               

                              Technical parameter

                               

                              ParametersNameSpecification
                              Body parametersDevice Dimensions2710(L)*1670(W)*1630(H)
                              Equipment weight (KG)2000
                              Maximum PCB board size510(L)*450(W)
                              Minimum PCB board size120(L)*50(W)
                              PCB top clearance120
                              PCB bottom clearance60
                              PCB process side≥3
                              Conveyor belt height above ground900±20
                              PCB transfer speed0.2-10
                              PCB weight (KG)≤5
                              PCB thickness (including fixture)January 6
                              Adjustable range of conveyor belt50-450
                              Conveyor belt width adjustment methodElectric
                              PCB transfer directionLeft to right
                              Air intake pressure0.6
                              Nitrogen supplyProvided by customer
                              Nitrogen inlet pressure0.6
                              Nitrogen consumption1.5
                              Required nitrogen purity>99.999
                              Voltage380
                              Frequency50/60
                              Maximum power consumption<28
                              Maximum current<56
                              Ambient temperature
                              Machine noise<65
                              Communication InterfaceSMEMA
                              Welding systemWelding X-axis maximum travel510
                              Maximum travel of welding Y axis450
                              Welding Z axis maximum travel60
                              Minimum Nozzle Outer Diameter5.5
                              Nozzle inner diameter2.5-10
                              Maximum crest height5
                              Tin furnace capacityApprox.13kg(Sn63Pb)/ Approx.12kg(lead-free)
                              Maximum Soldering Temperature330
                              Tin furnace heating power1.15
                              Preheating systemPreheat temperature range<200
                              Heating power24
                              Heating methodHot air + Infrared
                              Top preheatHot air
                              Spray systemSpray X-axis maximum travel510
                              Maximum stroke of spray Y axis450
                              Spray height60
                              Positioning speed<400
                              Nozzle automatic cleaning functionProgram control
                              Flux tank capacity2

                               

                              Stable and high quality welding------welding module
                              Features and advantages:
                              1. Independent research and development of electromagnetic pump
                              2. Stable crest height
                              3. Special material nozzle (can be used for 3 months)
                              4. The nozzle is easy to remove and replace
                              5. Very low maintenance rate

                               

                              Online Electromagnetic Pump Selective Wave Soldering 2


                              Using an electromagnetic pump, compared with a mechanical pump, the electromagnetic pump has stable wave peaks during operation, no mechanical wear of the movement, and produces very little waste. In addition, the welding module adopts a high-precision motion system to ensure the accuracy of the welding process. , The colleague cooperates with the special process, which can greatly eliminate the phenomenon of tin connection. In terms of user experience, it provides welding monitoring cameras and automatic detection of wave height, which greatly improves the user experience.

                               

                              Online Electromagnetic Pump Selective Wave Soldering 3

                               

                              Transmission system
                              Integrated chain transmission system and roller transmission system. Among them, the reheating module and the spraying module are driven by chains. The welding module adopts roller drive, which can greatly improve the positioning accuracy and repeatability

                               

                              Online Electromagnetic Pump Selective Wave Soldering 4      Online Electromagnetic Pump Selective Wave Soldering 5

                               

                              Perfect preheating----preheating module

                               

                              Online Electromagnetic Pump Selective Wave Soldering 6

                               

                              Combining upper and lower preheating is also perfect for lead-free soldering or multi-layer PCBs. The upper hot air preheating has been used in Nitto reflow soldering for many years, with stable performance, it can evenly disperse the heat on the PCB. The lower infrared preheating can open the preheating pipes in different areas according to the size of the PCB to save energy. At the same time, the welding module also provides the upper hot air preheating, which can ensure the preheating temperature during the whole welding process and guarantee the perfect performance of the flux.

                               

                              selective soldering process
                              1. Transport the PCB to the spray module
                              2. The flux spray moves to the command position and selectively sprays the position that needs to be soldered
                              3. The upper hot air and the lower infrared module preheat the PCB
                              4. The electromagnetic pump is welded according to the programmed path
                              5. PCB outgoing

                               

                              Online Electromagnetic Pump Selective Wave Soldering 7

                               

                              High precision spray---spray module
                              The standard machine adopts precision drop nozzle imported from Germany, the diameter of the nozzle is 130μm, which can evenly spray the flux on the required welding area. The minimum spray area is 3mm, saving at least 90% flux compared to traditional spray. According to user needs, in the case of low precision of spray area size, spray nozzles are also provided to make the spray process faster.

                               

                              Online Electromagnetic Pump Selective Wave Soldering 8 

                               

                              All module movements are driven by private clothes and ball screws, the movement process is smooth and stable, and the repeatability can reach 0.05mm.

                               

                              Online Electromagnetic Pump Selective Wave Soldering 9


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                              YUSH Electronic Technology Co.,Ltd. Pomeas Optical Technology Copyright 2016-2023
                              CONTACT US
                              Contacts:Eva Liu +86 13416743702
                              Tel:+86-512-62751429
                              Skype:evaliuhuan
                              Email:sales@yushunli.com evaliu@hk-yush.com
                              Company Address:Address: Building H, GuoRui Pioneering
                              Park, No. 1068 Jinyang East Road, Lujia Town, Kunshan,
                              Suzhou,Jiangsu,China.
                              Postcode:215331
                              YUSH Electronic Technology Co.,Ltd. Pomeas Optical Technology Copyright 2016-2023