High Quality Integrated selective wave soldering YS-320Y/ YS-320YT
Discription:
Specification items | YS-320Y/ YS-320YT |
Applicable PCB board size | L*W : 50×50~320×250 mm |
Applicable PCB board thickness | Substrate thickness:0.8~3 mm / Pin length:3mm 以内 |
Component height | Less than 100mm above the substrate / Less than 50mm below the substrate |
Substrate shape and conditions | 1. Substrate placement edge: more than 3mm from the substrate process edge. \ n2. The weight including components is 5KG The following 3. Substrate bending: less than 0.5mm |
Tin furnace | Tin furnace material/capacity: All-titanium alloy material / 12KG Tin bath capacity: Power: 4*500W, 2KW |
Preheating power | Infrared preheating 1KW |
Total power | AC 220V 3.5KW |
N2 Requirements | Nitrogen purity:99.999% Pressure/Consumption:0.5MPa / 20ℓ/min~30ℓ/min / 1.2 cubic meters |
Flux nozzle | 0.5mm precision fluid nozzle imported from Japan |
Flux capacity | 2 L |
Gas source | 0.5-0.7Mpa |
Nozzle inner diameter | φ 3mm~φ 20mm Customizable size |
Peak height | Automatic alignment/height measurement |
System control | PC+PLC(windows+Huichuan) |
Programming software | Support programming for online or offline image production |
Video surveillance | Real-time video monitoring makes it convenient to watch the welding effect |
Power supply/power | Single-phase 220V±10 Starting power:3.5KW |
Weight | 120KG (Containing solder12KG) |
YS-320YExternal dimensions | L*W*H 910×980×1350 mm (With a display) |
YS-320YTExternal dimensions | L*W*H 910×980×1500 mm (Including the upper cover) |
Solve the difficulties in DIP welding
Solve the flexible production of multiple varieties and small batches (flexible and convenient)
Quick online welding, no fixtures required (direct welding can be done with a safe distance)
Extremely low equipment purchase cost (low initial investment cost)
Extremely low usage and maintenance costs (saving tin slag, flux, electricity and consumables)
The tin penetration rate is 100% and the welding yield rate is over 98%
The tin penetration rate is 100% and the welding yield rate is over 98%
Selective wave soldering working mode
During offline selective welding,
The welding nozzle is fixed.
The PCB board is set
Move in the X,Y, and Z axes to achieve
the soldering of PCB solder joints.
Comparison of online and offine selection welding
Project | Online selective wave soldering | Offline selective welding machine | ||
| | |||
1 | Production scope | Small batch/multiple models The welding quality requirements are high | Small batch/multiple modelsThe welding quality requirements are high | Applicable to the needs of different customers |
2 |
Personnel cost | Two person One person for installing fixtures and inspecting components One person is responsible for confirming the welding and removing the fixtures after the plates are taken out | Two person One person for installing fixtures and inspecting components One person for loading and unloading the board and disassembling the fixture |
The personnel required for online and offline are the same |
3 |
Welding efficiency | Depending on the product, it takes 1.5 to 2.5 seconds for single-cylinder or double-cylinder | Depending on the product, the welding efficiency can be improved in a 1+N manner within 1.5 to 2.5 seconds, with 1 spray followed by 1 or 2, 3 welds | The off-line type can be used for those with many solder joints PCB board, can be soldered in 1+N mode The connection efficiency is higher than that of the online machine |
4 |
Equipment cost |
High input cost |
Low input cost and strong flexibility | The input cost of the offline type has a significant advantage potential |
High Quality Integrated selective wave soldering YS-320Y/ YS-320YT
Discription:
Specification items | YS-320Y/ YS-320YT |
Applicable PCB board size | L*W : 50×50~320×250 mm |
Applicable PCB board thickness | Substrate thickness:0.8~3 mm / Pin length:3mm 以内 |
Component height | Less than 100mm above the substrate / Less than 50mm below the substrate |
Substrate shape and conditions | 1. Substrate placement edge: more than 3mm from the substrate process edge. \ n2. The weight including components is 5KG The following 3. Substrate bending: less than 0.5mm |
Tin furnace | Tin furnace material/capacity: All-titanium alloy material / 12KG Tin bath capacity: Power: 4*500W, 2KW |
Preheating power | Infrared preheating 1KW |
Total power | AC 220V 3.5KW |
N2 Requirements | Nitrogen purity:99.999% Pressure/Consumption:0.5MPa / 20ℓ/min~30ℓ/min / 1.2 cubic meters |
Flux nozzle | 0.5mm precision fluid nozzle imported from Japan |
Flux capacity | 2 L |
Gas source | 0.5-0.7Mpa |
Nozzle inner diameter | φ 3mm~φ 20mm Customizable size |
Peak height | Automatic alignment/height measurement |
System control | PC+PLC(windows+Huichuan) |
Programming software | Support programming for online or offline image production |
Video surveillance | Real-time video monitoring makes it convenient to watch the welding effect |
Power supply/power | Single-phase 220V±10 Starting power:3.5KW |
Weight | 120KG (Containing solder12KG) |
YS-320YExternal dimensions | L*W*H 910×980×1350 mm (With a display) |
YS-320YTExternal dimensions | L*W*H 910×980×1500 mm (Including the upper cover) |
Solve the difficulties in DIP welding
Solve the flexible production of multiple varieties and small batches (flexible and convenient)
Quick online welding, no fixtures required (direct welding can be done with a safe distance)
Extremely low equipment purchase cost (low initial investment cost)
Extremely low usage and maintenance costs (saving tin slag, flux, electricity and consumables)
The tin penetration rate is 100% and the welding yield rate is over 98%
The tin penetration rate is 100% and the welding yield rate is over 98%
Selective wave soldering working mode
During offline selective welding,
The welding nozzle is fixed.
The PCB board is set
Move in the X,Y, and Z axes to achieve
the soldering of PCB solder joints.
Comparison of online and offine selection welding
Project | Online selective wave soldering | Offline selective welding machine | ||
| | |||
1 | Production scope | Small batch/multiple models The welding quality requirements are high | Small batch/multiple modelsThe welding quality requirements are high | Applicable to the needs of different customers |
2 |
Personnel cost | Two person One person for installing fixtures and inspecting components One person is responsible for confirming the welding and removing the fixtures after the plates are taken out | Two person One person for installing fixtures and inspecting components One person for loading and unloading the board and disassembling the fixture |
The personnel required for online and offline are the same |
3 |
Welding efficiency | Depending on the product, it takes 1.5 to 2.5 seconds for single-cylinder or double-cylinder | Depending on the product, the welding efficiency can be improved in a 1+N manner within 1.5 to 2.5 seconds, with 1 spray followed by 1 or 2, 3 welds | The off-line type can be used for those with many solder joints PCB board, can be soldered in 1+N mode The connection efficiency is higher than that of the online machine |
4 |
Equipment cost |
High input cost |
Low input cost and strong flexibility | The input cost of the offline type has a significant advantage potential |
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