High Efficiency Single-head online three-stage selective wave soldering MSI-400TO For SMT Production LIine

Product Details:

specifications：Parameter
Overall Dimensions：2850L*1650W*1850H (mm)
Machine frame ：Steel structure+baking paint
Operating height：900±30mm
machine appearance：closed - type
monitoring：standard configuration
Weight：Approx.1500KG

Detailed Product Description

High Efficiency Single-head online three-stage selective wave soldering MSI-400TO For SMT Production LIine

Description

specifications	Parameter
Overall Dimensions	2850L1650W1850H (mm)
Machine frame	Steel structure+baking paint
Operating height	900±30mm
machine appearance	closed - type
PCB board transportation method	Spray preheating guide rail chain transportation, welding roller transportation
Programming methods of programs	Picture programming, Gerber document, visual teaching programming, etc.
monitoring	standard configuration
Weight	Approx.1500KG
Power supply	380V Three-phase five-wire system, 380V
Total power	30KW
Operating mode	PCB board guide transportation, XYZ axis movement of solder pot, XYZ axis movement of flux spray valve.
PCB parameter
PCB size	Min:30(L)30(W); Max：500（L）500（W）(mm)
Adjustable width of guide rail	30-600mm Thirty to six hundred millimeters
Guideway width adjustment method	Electric width adjustment
Top component height	Max120mm
Bottom component height	Max30mm
PCB Weight	Max20Kg
PCB Process Edge	＞3mm
Selective spray system
Spray movement mode	The spray valve moves on the XY axis.
Mobile control mode	Servo motor + lead screw guide rail
Spray flux volume	one liter
Spray flux add mode	Manual
Spray nozzle type	Spot fire valve
Nozzle diameter	0.13mm
Spray cycle time	1 Sec/soldered dot（The minimum spray time can be set to 0.1 seconds）
Spray movement precision	±0.1mm
spray moving speed	Adjustable from 0 to 500 mm
Spray flow control	pulse controller
Preheating system
Preheating method	Heating from top and bottom
Heating form	Upper infrared heating, lower infrared spotlight heating
temperature control	Hot air setting temperature control, infrared heating rate ratio and time
Temperature control accuracy	±2
Selective Soldering System
Welding movement mode	The tin furnace moves along the XYZ axes
Movement mode	Servo motor + linear rail
Preheating compensation on the top of the solder pot	Hot air heating
Solder feeding mode	Manual
Number of soldering iron tips	one
Solder capacity	15KG
Solder melting time	45min
Solder power	1.2KW
Solder nozzle size	Standard with 5 solder tips (3-64-8 6-10 8-12 10-14)
Solder cycle time	1~5Sec/ soldered dot
Temperature control mode	PID+SSR
Temperature setting range	Max350^OC
Temperature accuracy	±2^OC
Waver height	Max 0-8mm
Welding precision	±0.1mm
Solder dross	0.2Kg/8H（Not N2 protection）；0.01Kg/8H( N2 protection)
N2 protection system
N2 protection mode	Nozzle and solder pot
N2 consumption	1.5M³/h(Nitrogen concentration>99.999%)
N2 flow control	Glass rotor flowmeter
Exhaust system
Top cover exhaust	Customer supply
Exhaust quantity	2PCS
Exhaust vent diameter	150mm
Exhaust volume	About 15m³/h(Provided by the customer with an external exhaust channel)
Control system
Control mode	PC+ motion control card
PCB Process parameter	Setting, save , open in the PC screen
Other	PCB counting, message, alarm can be read in the PC
Common Wear & Tear Parts
Welding nozzle, nozzle cleaning fluid, high-temperature bearing

Software

Our company has developed a software system for the selection and welding process requirements. We have completely independent intellectual property rights for the selection and welding software, which combines years of selection and welding processes. The software functions are developed based on WINDOWS, and the operation is user-friendly and traceable.

Use scanned picture as background for path programming, moving speed, dwell time, empty move speed, Z height , wave height etc all programmed for different solder site.
display of the welding process. The process can be observed through cameras transmitting images to the monitor.
Upgradable to automatic wave peak height correction function. Adjustable interval for correcting wave peak height after a certain number of boards
About PCB’s menu in soldering machine, all information will be stocked in one file. It will include PCB dimension and picture, used flux type, solder type, solder nozzle type, solder temperature, N2 temperature, motion path and each site’s related wave height and Z height etc. When customer to solder same PCB, they can get full information about how it’s done in history, also easy for trace.

Machine specs

specifications	Parameter
Overall Dimensions	2850L1650W1850H (mm)
Machine frame	Steel structure+baking paint
Operating height	900±30mm
machine appearance	closed - type
PCB board transportation method	Spray preheating guide rail chain transportation, welding roller transportation
Programming methods of programs	Picture programming, Gerber document, visual teaching programming, etc.
monitoring	standard configuration
Weight	Approx.1500KG
Power supply	380V Three-phase five-wire system, 380V
Total power	30KW
Operating mode	PCB board guide transportation, XYZ axis movement of solder pot, XYZ axis movement of flux spray valve.
PCB parameter
PCB size	Min:30(L)30(W); Max：500（L）500（W）(mm)
Adjustable width of guide rail	30-600mm Thirty to six hundred millimeters
Guideway width adjustment method	Electric width adjustment
Top component height	Max120mm
Bottom component height	Max30mm
PCB Weight	Max20Kg
PCB Process Edge	＞3mm
Selective spray system
Spray movement mode	The spray valve moves on the XY axis.
Mobile control mode	Servo motor + lead screw guide rail
Spray flux volume	one liter
Spray flux add mode	Manual
Spray nozzle type	Spot fire valve
Nozzle diameter	0.13mm
Spray cycle time	1 Sec/soldered dot（The minimum spray time can be set to 0.1 seconds）
Spray movement precision	±0.1mm
spray moving speed	Adjustable from 0 to 500 mm
Spray flow control	pulse controller
Preheating system
Preheating method	Heating from top and bottom
Heating form	Upper infrared heating, lower infrared spotlight heating
temperature control	Hot air setting temperature control, infrared heating rate ratio and time
Temperature control accuracy	±2
Selective Soldering System
Welding movement mode	The tin furnace moves along the XYZ axes
Movement mode	Servo motor + linear rail
Preheating compensation on the top of the solder pot	Hot air heating
Solder feeding mode	Manual
Number of soldering iron tips	one
Solder capacity	15KG
Solder melting time	45min
Solder power	1.2KW
Solder nozzle size	Standard with 5 solder tips (3-64-8 6-10 8-12 10-14)
Solder cycle time	1~5Sec/ soldered dot
Temperature control mode	PID+SSR
Temperature setting range	Max350^OC
Temperature accuracy	±2^OC
Waver height	Max 0-8mm
Welding precision	±0.1mm
Solder dross	0.2Kg/8H（Not N2 protection）；0.01Kg/8H( N2 protection)
N2 protection system
N2 protection mode	Nozzle and solder pot
N2 consumption	1.5M³/h(Nitrogen concentration>99.999%)
N2 flow control	Glass rotor flowmeter
Exhaust system
Top cover exhaust	Customer supply
Exhaust quantity	2PCS
Exhaust vent diameter	150mm
Exhaust volume	About 15m³/h(Provided by the customer with an external exhaust channel)
Control system
Control mode	PC+ motion control card
PCB Process parameter	Setting, save , open in the PC screen
Other	PCB counting, message, alarm can be read in the PC
Common Wear & Tear Parts
Welding nozzle, nozzle cleaning fluid, high-temperature bearing

System process

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